Leading the way to a new era of miniature transmission--Taoshi ring-enveloped worm-gear speed reducer

At a time when the wave of science and technology is developing rapidly, micro reducer, as a core component of high-precision equipment (such as dexterous hands, humanoid robots, medical equipment, satellite radar, etc.), directly affects the overall effectiveness of the equipment by its performance advantages and disadvantages. In the competitive market environment, how to stand out has become a key issue. The appearance of Taoshi ring surface envelope worm gear reducer undoubtedly brings a brand new solution for this field, which is not only a major breakthrough in the technical level, but also marks the beginning of a new round of change in the industrial field.

In-depth rethinking of conventional gearboxes

In today's industrial production, which is increasingly pursuing high precision and high efficiency, the limitations of traditional worm gear reducers such as low precision, high cost of RV, short harmonic life, and low planetary precision have gradually become the bottleneck restricting the development of intelligent equipment. When enterprises try to improve the precision of equipment, they are often in trouble due to the lack of performance of traditional products. The introduction of Taoshi ring surface envelope worm gear reducer is like a beam of bright light penetrating the fog, bringing a new dawn for the industrial field.

Core Technical Advantages of Taoshi Speed Reducers

high precision positioning

Thanks to the advanced manufacturing process, the processing accuracy of Taoshi gearheads is as high as 0.005mm, the processing efficiency is shortened from 8 hours to 20 minutes, and the surface finish is up to 0.2 μm. These excellent indexes are perfectly suited to the fields of industrial automation and machine vision, which have very high requirements on precision. In industrial automation production lines, high-precision gearboxes can ensure the precise execution of each action, significantly improving production efficiency and product quality; in machine vision systems, precise positioning capabilities can ensure the accuracy of image acquisition and analysis, providing reliable data support for intelligent decision-making.

Compact design and efficient output

TaoShi reducer adopts 7075 aerospace-grade high-strength aluminum as the base material of the reducer, which significantly reduces the overall weight, featuring compact size and light weight, yet capable of outputting strong torque. This high power density design makes it perform even better in application scenarios such as UAVs and AGVs, which are demanding on space and weight. In the field of UAVs, compact gearboxes can effectively reduce the overall weight and extend the flight time; in the field of AGVs, small-sized gearboxes help to improve the flexibility and range of the vehicle, making it better adapted to complex working environments.

Unique transmission structure

Its 90-degree input and output worm gear structure design is unique and offers new possibilities for a wider range of mechanical equipment configuration options than traditional coaxial reducers. In applications where multiple gearboxes are connected in series, this special structure can optimize the layout of the equipment and improve space utilization, thus significantly enhancing the overall performance of the equipment. For example, in some complex automated production lines, the 90-degree input/output structure of the reducer can realize the linkage of multiple work modules, reduce the use of motors, and eliminate the problem of unsynchronized motors, resulting in lower production line costs and more compact and efficient production.

Self-locking function enhancement

Taoshi gearboxes are inherently self-locking, a feature that eliminates the need for additional braking systems, which not only reduces the cost of the equipment, but also improves energy efficiency. Taking the mechanical dog as an example, in the standing still state, the self-locking function of the gearbox can ensure that the mechanical dog does not need to consume extra energy, thus prolonging the endurance of the equipment. This design concept reflects a comprehensive consideration of energy saving and environmental protection and system cost, and provides new ideas for the design of modern mechanical equipment.

Ultra-quiet operation

In the military industry, high-precision testing and other applications with extremely strict noise requirements, the ultra-quiet design of Taoshi reducers has significant advantages. Its operating noise is less than 60dB, which can effectively reduce the interference to the working environment. In the military field, gearheads with good quiet performance help to improve the covertness and reliability of the equipment; in high-precision testing equipment, a low-noise environment reduces external interference and ensures the accuracy of the test results. This excellent quiet performance makes it an ideal choice for noise-sensitive areas.

Highly rigid structural security

Taoshi reducer is made of special steel with tensile strength up to 1300 MPa and excellent rigidity. It can ensure the stability and reliability of the equipment structure in the face of various complex external forces, providing solid support for high-precision robotic arms, satellite antennas, and other equipment with high requirements for stability. The high rigidity reducer can effectively reduce the vibration and deformation of the equipment in the process of operation, so as to ensure the long-term stable operation of the equipment and improve its service life and accuracy retention.

Ultra-long life even in complex environments

It adopts IP65 level protection, which is especially suitable for outdoor harsh environments. The hardness of the heat treatment reaches more than 65 degrees Rockwell hardness. The hardness of the nano-coating on the surface reaches 6000 degrees on the Wechsler hardness scale. In the daily use test, the reducer life of more than 10,000 hours.

Innovation Driven and Application Expansion

At present, the product sequence of Taoshi Reducer is constantly enriched and improved, with sizes covering a wide range of products from 4.5mm to 80mm center distance. Moreover, we have our own R&D team and factory, which can provide one-to-one customized service for customers. With excellent performance, these products show strong application value in various fields. Although it has only been one year since its launch at the end of 2023, it has already shown great potential for development in the field of micro transmission.

Taoshi reducer: the perfect interpretation of small size and big power

Helping intelligent equipment to operate accurately

Conventional gearheads often struggle to meet the increasing performance demands in areas where high precision is required, such as industrial automation and robotics. With repeatable positioning accuracy of up to 50 arc seconds, Taoshi ring-face envelope worm gearheads have realized a major breakthrough in conventional worm gear technology. On the intelligent production line, the precise positioning capability ensures that every subtle movement can be precisely controlled, thus greatly reducing production errors and improving product consistency and stability. This high-precision control capability not only promotes the intelligent upgrading of various industries, but also lays a solid technical foundation for future intelligent manufacturing.

A perfect blend of miniaturized design and high torque output

The miniaturized design of the Taoshi reducer is uniquely advantageous compared to traditional reducers. Its small form factor combined with strong torque output capability makes it outstanding in new application scenarios such as robotic arms, AGVs, and drones. In these areas, miniature gearboxes are able to provide sufficient power support in a limited space to realize flexible operation of equipment. As intelligent devices continue to develop in the direction of miniaturization and lightweight, Taoshi reducer provides a brand new solution for the design of the power system of future intelligent devices, which triggers in-depth thinking about the future direction of the development of intelligent devices.

The innovative value of the 90-degree input-output structure

The 90-degree input/output structure of the Taos gearbox is a major revolution in conventional coaxial design. The advantages of this special structure are obvious in many application scenarios where steering functions are required. It enables machinery and equipment to realize more flexible and diversified configurations, which significantly improves the working efficiency of the equipment. Imagine an automated production line in which a single motor simultaneously drives multiple gearboxes with 90-degree input and output structures, enabling the synchronized operation of multiple work modules, thus significantly increasing the overall production efficiency of the line. This innovative structure not only provides more possibilities for the optimized design of the equipment, but also has important significance in improving productivity and reducing costs.

The synergistic benefits of ultra-quiet and self-locking technology

In high-precision applications, noise control and safety are crucial considerations. The ultra-quiet characteristics of Taoshi gearboxes, which operate with a noise level of no more than 60 decibels, make them highly competitive in the military, robotics, and other fields. At the same time, its natural self-locking ability reduces the reliance on additional braking systems, which not only saves energy consumption, but also provides a higher level of safety. This innovative design allows the reducer to meet the requirements of high-precision operation while adapting to working environments with stringent requirements for noise and safety, bringing a brand new concept and technical support to modern mechanical design, and triggering an in-depth discussion on the future direction of mechanical design.

Summary and outlook

The successful development and application of Taoshi miniature ring-enveloped worm gear reducer is a strong proof of China's industrial manufacturing technology strength. After many rounds of technology iteration and innovation, Taoshi miniature ring surface enveloping worm gear reducer has emerged in aerospace, machine vision, industrial automation and many other high-end fields, and become an important force to promote the development of these fields. In the future development road, Tao Shi will continue to increase R & D investment, accelerate the pace of technological innovation. With the continuous progress of science and technology and the growing demand for applications, we have reason to believe that this technology will further broaden the field of application, for more industries to bring revolutionary changes. In this era of rapid change, the only way to drive the infinite possibilities of the future is to continue to innovate and pursue precision, so let's look forward to Taoshi reducer in the new era of intelligence to continue to write a more exciting chapter.

To advance in the wave of science and technology, and to draw a precise blueprint with the pen of innovation, we can drive the infinite possibilities of the future.